Product Description
Custom High Precision CNC Machining Steel Gear Rack
| Specification LxWxH(mm) | Material | Module |
| 1005x8x30 |
A3 STEEL C45 STEEL Stainless Steel |
M4 |
| 1005x9x30 | M4 | |
| 1005x10x30 | M4 | |
| 1005x11x30 | M4 | |
| 1005x12x30 | M4 | |
| 1002x12x30 | M4 | |
| 1004x12x30 | M4 | |
| 1005x15x30 | M4 | |
| 1005x20x20 | M4 | |
| 1005x22x22 | M4 | |
| 1005x25x25 | M4 | |
| 1005x30x30 | M4 | |
| 1004x8x40 | M4 | |
| 1998x8x30 | M4 |
Use:
Mainly used in the mining, metallurgical, cement, chemicals,construction, buiding materials,
electric power, telecommunictions, textiles, and transportation departments.
Such as:
1. conveyor:Belt conveyor,AFC conveyor, chain conveyor, screw conveyor.
2. Pum:Water pump, oil pump, slush pump, etc.
3. Fan: Draft fan, fanner, boil fan, etc.
4. Excator:bucket excavator bucket, wheel excavators .
5. Crane:Tower crane, gantry crande, bridge crane.
6. Others:Various elevators, coal plough, ball mill, crusher, recreation machine.
7. Blender equipment, centrifuger, washer, leather-making machine, machine for recreation park mixer wire drawing machine.Extruder, dregs crusher of boiler.
8. Plastic feeder, rubber smelling machine, etc.
Main Products:
1. Timing Belt Pulley (Synchronous Pulley), Timing Bar, Clamping Plate;
2. Forging, Casting, Stampling Part;
3. V Belt Pulley and Taper Lock Bush; Sprocket, Idler and Plate Wheel;Spur Gear, Bevel Gear, Rack;
4. Shaft Locking Device: could be alternative for Ringfeder, Sati, Chiaravalli, Tollok, etc.;
5. Shaft Coupling:including Miniature couplings, Curved tooth coupling, Chain coupling, HRC coupling, Normex coupling, Type coupling, GE Coupling, torque limiter, Universal Joint;
6. Shaft Collars: including Setscrew Type, Single Split and Double Splits;
7. Gear & Rack: Spur gear/rack, bevel gear, helical gear/rack
8. Other customized Machining Parts according to drawings (OEM).
More Advantages:
1. More competitive prices,
2. Shorter delivery date: 35 days.
3. We are the professional manufacturer in the field of Power Trans. Parts,specially for Timing Pulleys.
4. Produce standard and non-standard
5. Strict QC Management:ISO9001:2008,our engineer,Mr.Wang has specialized in the prodcution for over 20 years.
Packaging & Shipping:
All the products can be packed in cartons,or,you can choose the pallet packing.
MADE IN CHINA can be pressed on wooden cases.Land,air,sea transportation are available.UPS,DHL,TNT,
FedEx and EMS are all supported.
Company:
ZheJiang MIGHTY MACHINERY Co.Ltd., a subsidiary company of ZheJiang Machinery Imp.&Exp. Corp(SCMIEC),which is a wholly stated-owned enterprise established in1980,specialized in producing precision mechanical power transmission products. After years of hard work,Mighty become the holding company of 3 manufacturing factories and also the 1 of the largest enterprise supply power transmission parts in western China.
Mighty’s products are mainly exported to Europe,America and Middle East market. With the top-ranking management,professional technical support and abundant export experience,Mighty has established lasting and stable business partnership with many world famous companies and has got good reputation from world wide customers in international sales.
Factory View:
Exhibition:
FAQ:
1. MOQ
A: Generally, 1 pc for standard parts; contact for nonstandard parts.
2. Delivery Time
A: In stock: within 5 working days. Out of stock: depends on your order quantity.
3. How To Select
A: part number or drawing, catalogue. If no, you can send us your sample, so we can make the drawing and sample accordingly.
4: What is the Warranty for your products?
A:Normally our warranty is 1 year.
| Standard or Nonstandard: | Standard & Custom |
|---|---|
| Feature: | Oil-Resistant, Corrosion-Resistant, Heat-Resistant, High Temperature-Resistance, etc. |
| Application: | Textile Machinery, Conveyer Equipment, Agricultural Machinery, and So on |
| Surface Treatment: | Blacking/Zinc/Electrophoresis/ Hardening Teeth etc |
| Material: | Steel/Plastic/42CrMo |
| Size: | Standard and Custom |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What types of materials are commonly used for round gear rack components?
Various materials are commonly used for manufacturing round gear rack components. Here’s a detailed explanation of the commonly used materials:
- Steel: Steel is one of the most widely used materials for round gear rack components. It offers excellent strength, durability, and resistance to wear. Steel gear racks are capable of handling high loads and provide reliable performance in demanding applications. Different grades of steel, such as carbon steel or alloy steel, can be used based on the specific requirements of the gear rack.
- Stainless Steel: Stainless steel is another popular material choice for gear rack components, especially in applications that require corrosion resistance. Stainless steel offers excellent resistance to rust, chemicals, and harsh environments. It is commonly used in industries such as food processing, pharmaceuticals, and marine applications where cleanliness, hygiene, and resistance to corrosion are critical.
- Plastic/Nylon: Plastic or nylon gear racks are preferred in certain applications due to their low friction, lightweight, and self-lubricating properties. They are commonly used in applications where noise reduction, smooth operation, and low maintenance are important considerations. Plastic gear racks also offer good resistance to chemicals and can be more cost-effective compared to metal alternatives.
- Brass: Brass is sometimes used for gear rack components, particularly in applications where low friction, good wear resistance, and corrosion resistance are required. Brass gear racks are commonly found in precision instruments, clocks, and small machinery.
- Cast Iron: Cast iron gear racks are known for their high strength, durability, and ability to dampen vibrations. They are commonly used in heavy-duty applications that require robust and rigid gear rack components. Cast iron gear racks are also suitable for applications with high temperatures and harsh operating conditions.
- Aluminum: Aluminum gear rack components are lightweight and offer good corrosion resistance. They are often used in applications where weight reduction is important, such as aerospace and automotive industries. However, aluminum has lower strength compared to steel or cast iron, so it is typically used in applications with lighter loads.
The choice of material for round gear rack components depends on factors such as load requirements, operating conditions, desired performance characteristics, and cost considerations. Each material has its own advantages and limitations, and the selection should be based on the specific needs of the gear rack application.
Can round gear racks be used in automotive applications, and if so, where?
Yes, round gear racks can be used in various automotive applications, providing reliable and efficient motion control. Here’s a detailed explanation of where round gear racks can be utilized in automotive applications:
1. Steering Systems: Round gear racks are commonly used in automotive steering systems, particularly in rack and pinion steering setups. In rack and pinion steering, a round gear rack is connected to the steering wheel through a pinion gear. When the driver turns the steering wheel, the rotational motion is converted into linear motion along the gear rack, causing the wheels to turn. The precise engagement between the gear rack and the pinion gear allows for accurate and responsive steering control. Round gear racks in steering systems contribute to the overall handling and maneuverability of vehicles.
2. Transmission Systems: Round gear racks can be integrated into automotive transmission systems, specifically in manual transmissions. In manual transmissions, gear racks are used in the shifting mechanism to control the movement of gears. By engaging with a gear selector fork, the gear rack facilitates the selection of different gears, enabling the driver to change gears smoothly. The gear rack’s precise tooth profile and meshing with the gear selector fork ensure reliable gear shifting and contribute to the overall performance and drivability of vehicles equipped with manual transmissions.
3. Seat Adjustments: Round gear racks find application in automotive seat adjustment mechanisms. Power seats or manual seats with adjustable features utilize gear racks to enable forward-backward and reclining movements. The gear rack, along with a motor or manual adjustment handle, transforms the rotational input into linear motion, allowing drivers and passengers to customize their seating positions for comfort. Round gear racks in seat adjustment systems provide smooth and precise movement, enhancing the ergonomics and convenience of automotive seating.
4. Sunroof Mechanisms: Round gear racks can be employed in automotive sunroof mechanisms. Sunroofs often utilize gear rack systems to achieve smooth and controlled opening and closing motions. The gear rack, along with a motor or manual mechanism, enables linear translation of the sunroof panel, providing easy access to fresh air and natural light. The precise engagement between the gear rack and the driving mechanism ensures reliable and accurate sunroof operation, enhancing the overall driving experience.
5. Convertible Top Actuation: Round gear racks are used in convertible vehicles to facilitate the raising and lowering of the convertible top. Convertible tops typically employ gear rack systems in conjunction with motors or hydraulic actuators to achieve controlled and synchronized motion. The gear rack translates the rotational input into linear motion, allowing for smooth and precise actuation of the convertible top. Round gear racks in convertible top mechanisms ensure reliable operation and contribute to the functionality and aesthetics of convertible vehicles.
Round gear racks have various applications in automotive systems, including steering systems, transmission systems, seat adjustments, sunroof mechanisms, and convertible top actuation. Their precise motion control characteristics, durability, and reliability make them suitable for enhancing the performance, comfort, and functionality of automotive applications.
What is a round gear rack, and how is it used in machinery?
A round gear rack is a specialized type of gear rack that features a curved or circular shape. It is used in machinery for specific applications that require rotary motion or motion along a curved path. Here’s a detailed explanation:
- Design and Construction: A round gear rack is typically made of high-quality steel or other durable materials. It consists of a series of teeth that are curved along the circumference of a circle. The teeth are evenly spaced and designed to engage with a mating gear or pinion. The curvature of the gear rack allows it to mesh with the mating gear, enabling rotary motion or motion along a curved path.
- Rotary Motion Transmission: Round gear racks are primarily used for transmitting rotary motion in machinery. They are often employed in applications where a linear motion needs to be converted into rotary motion or vice versa. By engaging with a mating gear or pinion, the round gear rack transfers the rotational force and torque, resulting in the desired rotary motion. This mechanism is commonly used in various machinery, including indexing mechanisms, rotary tables, turntables, and rotary positioning systems.
- Curved Path Movement: Round gear racks are also utilized when machinery requires motion along a curved path. The curvature of the gear rack allows it to align with the desired path, enabling smooth and controlled movement. This is often seen in applications such as curved conveyors, rotary stages, and curved rail systems. By incorporating round gear racks, machinery can achieve precise and reliable motion along curved trajectories.
- Advantages and Considerations: Round gear racks offer several advantages in machinery design. They provide a compact and efficient solution for transmitting rotary motion or enabling curved path movement. The continuous engagement between the teeth and the mating gear ensures smooth and precise operation. However, it’s important to note that round gear racks are not as commonly used as straight gear racks in general machinery applications. They are typically utilized in specific cases where rotary or curved motion is required, and the design of the machinery accommodates the circular shape of the gear rack.
In summary, a round gear rack is a specialized type of gear rack used in machinery for transmitting rotary motion or enabling motion along a curved path. Its curved shape allows it to mesh with mating gears or pinions, facilitating the desired motion. Round gear racks find application in various machinery, including indexing mechanisms, rotary tables, turntables, curved conveyors, and rotary positioning systems, where precise rotary or curved motion is required.
editor by CX 2023-09-25