Product Description
High Precision Custom Made CNC M1 M2 M3 Helical Spur Straight Steel Gear Rack and Pinion
| Specification LxWxH(mm) | Material | Module |
| 1005x8x30 |
A3 STEEL C45 STEEL Stainless Steel |
M4 |
| 1005x9x30 | M4 | |
| 1005x10x30 | M4 | |
| 1005x11x30 | M4 | |
| 1005x12x30 | M4 | |
| 1002x12x30 | M4 | |
| 1004x12x30 | M4 | |
| 1005x15x30 | M4 | |
| 1005x20x20 | M4 | |
| 1005x22x22 | M4 | |
| 1005x25x25 | M4 | |
| 1005x30x30 | M4 | |
| 1004x8x40 | M4 | |
| 1998x8x30 | M4 |
Use:
Mainly used in the mining, metallurgical, cement, chemicals,construction, buiding materials,
electric power, telecommunictions, textiles, and transportation departments.
Such as:
1. conveyor:Belt conveyor,AFC conveyor, chain conveyor, screw conveyor.
2. Pum:Water pump, oil pump, slush pump, etc.
3. Fan: Draft fan, fanner, boil fan, etc.
4. Excator:bucket excavator bucket, wheel excavators .
5. Crane:Tower crane, gantry crande, bridge crane.
6. Others:Various elevators, coal plough, ball mill, crusher, recreation machine.
7. Blender equipment, centrifuger, washer, leather-making machine, machine for recreation park mixer wire drawing machine.Extruder, dregs crusher of boiler.
8. Plastic feeder, rubber smelling machine, etc.
Main Products:
1. Timing Belt Pulley (Synchronous Pulley), Timing Bar, Clamping Plate;
2. Forging, Casting, Stampling Part;
3. V Belt Pulley and Taper Lock Bush; Sprocket, Idler and Plate Wheel;Spur Gear, Bevel Gear, Rack;
4. Shaft Locking Device: could be alternative for Ringfeder, Sati, Chiaravalli, Tollok, etc.;
5. Shaft Coupling:including Miniature couplings, Curved tooth coupling, Chain coupling, HRC coupling, Normex coupling, Type coupling, GE Coupling, torque limiter, Universal Joint;
6. Shaft Collars: including Setscrew Type, Single Split and Double Splits;
7. Gear & Rack: Spur gear/rack, bevel gear, helical gear/rack
8. Other customized Machining Parts according to drawings (OEM).
More Advantages:
1. More competitive prices,
2. Shorter delivery date: 35 days.
3. We are the professional manufacturer in the field of Power Trans. Parts,specially for Timing Pulleys.
4. Produce standard and non-standard
5. Strict QC Management:ISO9001:2008,our engineer,Mr.Wang has specialized in the prodcution for over 20 years.
Packaging & Shipping:
All the products can be packed in cartons,or,you can choose the pallet packing.
MADE IN CHINA can be pressed on wooden cases.Land,air,sea transportation are available.UPS,DHL,TNT,
FedEx and EMS are all supported.
Company:
ZheJiang MIGHTY MACHINERY Co.Ltd., a subsidiary company of ZheJiang Machinery Imp.&Exp. Corp(SCMIEC),which is a wholly stated-owned enterprise established in1980,specialized in producing precision mechanical power transmission products. After years of hard work,Mighty become the holding company of 3 manufacturing factories and also the 1 of the largest enterprise supply power transmission parts in western China.
Mighty’s products are mainly exported to Europe,America and Middle East market. With the top-ranking management,professional technical support and abundant export experience,Mighty has established lasting and stable business partnership with many world famous companies and has got good reputation from world wide customers in international sales.
Factory View:
Exhibition:
FAQ:
1. MOQ
A: Generally, 1 pc for standard parts; contact for nonstandard parts.
2. Delivery Time
A: In stock: within 5 working days. Out of stock: depends on your order quantity.
3. How To Select
A: part number or drawing, catalogue. If no, you can send us your sample, so we can make the drawing and sample accordingly.
4: What is the Warranty for your products?
A:Normally our warranty is 1 year.
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| Standard or Nonstandard: | Standard & Custom |
|---|---|
| Feature: | Oil-Resistant, Corrosion-Resistant, Heat-Resistant, High Temperature-Resistance, etc. |
| Application: | Textile Machinery, Conveyer Equipment, Agricultural Machinery, and So on |
| Surface Treatment: | Blacking/Zinc/Electrophoresis/ Hardening Teeth etc |
| Material: | Steel/Plastic/42CrMo |
| Height: | 10-50mm |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can round gear racks withstand variations in environmental conditions?
Round gear racks are designed to withstand variations in environmental conditions to a certain extent, but their ability to do so depends on factors such as the materials used, surface treatments, and proper maintenance. Here’s a detailed explanation:
1. Temperature: Round gear racks can generally withstand a range of temperatures, but extreme temperature variations can affect their performance. High temperatures can cause expansion, leading to changes in gear meshing, increased friction, and accelerated wear. On the other hand, extremely low temperatures can make materials more brittle, reducing their strength and increasing the risk of damage. It is important to consider the material properties and choose appropriate lubricants or coatings that can withstand the anticipated temperature range.
2. Humidity and Moisture: Exposure to high humidity or moisture can cause corrosion and rust, which can degrade the performance and lifespan of round gear racks. Proper material selection and surface treatments, such as coatings or platings, can help enhance the gear rack’s resistance to moisture. Regular maintenance, including cleaning and lubrication, is essential to prevent moisture-related issues and ensure optimal performance.
3. Dust and Contaminants: Round gear racks operating in dusty or contaminated environments may experience accelerated wear and reduced efficiency. Dust and contaminants can act as abrasive particles, causing increased friction and premature wear of the gear teeth. Regular cleaning and maintenance, along with appropriate sealing measures, can help minimize the impact of dust and contaminants on gear rack performance.
4. Chemical Exposure: Round gear racks may encounter various chemicals or corrosive substances depending on the application environment. Chemical exposure can lead to material degradation, loss of strength, or corrosion. Choosing materials with appropriate chemical resistance and applying protective coatings or seals can help mitigate the effects of chemical exposure.
5. Vibration and Shock: Round gear racks can experience vibrations and shocks during operation, especially in high-speed or heavy-duty applications. Excessive vibration or shock loads can lead to increased wear, misalignment, or even gear tooth failure. Proper design considerations, such as adequate support structures and vibration-damping mechanisms, can help minimize the impact of vibrations and shocks on gear rack performance.
While round gear racks are designed to withstand variations in environmental conditions, it is important to assess the specific operating environment and choose appropriate materials, surface treatments, and maintenance practices to ensure optimal performance and longevity. Regular inspections, lubrication, and maintenance according to manufacturer guidelines can help detect and address any issues arising from environmental conditions, ensuring the gear rack’s continued reliability and performance.
Can round gear racks be integrated into robotic and automation equipment?
Yes, round gear racks can be effectively integrated into robotic and automation equipment to enable precise and reliable motion. Here’s a detailed explanation of how round gear racks can be integrated into robotic and automation equipment:
1. Precision Positioning: Robotic and automation equipment often require precise positioning capabilities. Round gear racks, when paired with a mating gear or pinion, can provide accurate and repeatable linear motion. This enables robots and automated systems to move precisely along a straight path, facilitating tasks such as pick-and-place operations, assembly processes, or material handling. The precise positioning capability of round gear racks contributes to the overall efficiency and accuracy of robotic and automation equipment.
2. Linear Actuation: Round gear racks are commonly used for linear actuation in robotic and automation applications. By combining a gear rack with a mating gear or pinion, rotary motion can be converted into linear motion. This is particularly useful for applications where linear movement is required, such as extending or retracting robotic arms, opening and closing grippers, or moving along a linear track. The integration of round gear racks enables precise and controlled linear actuation in robotic and automation systems.
3. Load Handling: Robotic and automation equipment often need to handle various loads during their operation. Round gear racks are designed to withstand high loads, making them suitable for transmitting power and supporting the weight of the system components. By integrating round gear racks into the mechanical structure of robots and automation equipment, reliable load handling capabilities can be achieved, ensuring the equipment operates efficiently and safely.
4. Customization and Flexibility: Round gear racks offer flexibility and customization options, allowing them to be tailored to the specific requirements of robotic and automation equipment. Gear racks can be manufactured in different lengths and widths to accommodate the desired range of motion and load capacity. The gear ratios can be adjusted by selecting appropriate mating gears or pinions, allowing for customization of speed and torque requirements. This flexibility in design and customization makes round gear racks a versatile component for integrating into robotic and automation equipment.
5. Reliability and Durability: Round gear racks are known for their durability and reliable performance. They are designed to withstand demanding operating conditions, including high-speed movements, repetitive cycles, and heavy loads. By integrating round gear racks into robotic and automation equipment, the system can benefit from the gear racks’ robust construction and long-term reliability, ensuring smooth and consistent operation over extended periods.
Round gear racks offer several advantages that make them well-suited for integration into robotic and automation equipment. Their precise positioning, linear actuation capabilities, load handling capacity, customization options, and durability contribute to the overall performance and efficiency of robotic and automation systems.
What are the primary components and design features of a round gear rack?
A round gear rack consists of several primary components and design features that enable its functionality and integration into machinery. Here’s a detailed explanation:
- Circular Shape: The most distinctive design feature of a round gear rack is its circular shape. Unlike straight gear racks that have a linear configuration, round gear racks are curved along the circumference of a circle. This curvature allows them to mesh with mating gears or pinions and facilitates rotary motion or motion along a curved path.
- Teeth: Similar to straight gear racks, round gear racks have teeth that engage with the mating gear or pinion. The teeth are evenly spaced along the curved surface of the rack. They are designed to match the tooth profile of the mating gear, ensuring proper meshing and torque transfer. The number, shape, and size of the teeth may vary depending on the specific application and design requirements.
- Material: Round gear racks are typically made of high-quality materials such as steel. The choice of material depends on factors such as load requirements, durability, and environmental conditions. The material used for the gear rack should possess suitable strength, wear resistance, and fatigue resistance to withstand the forces and stresses involved in the application.
- Mounting Holes: Round gear racks often feature mounting holes or slots along their curved surface. These holes or slots allow for secure attachment to the machinery or structure where they will be installed. The mounting holes provide flexibility in the positioning and alignment of the gear rack, ensuring proper engagement with the mating gear and facilitating easy installation and maintenance.
- Surface Finish: The surface finish of a round gear rack is essential for smooth and efficient operation. The teeth and curved surface should have a high-quality finish to minimize friction, reduce wear, and ensure reliable meshing with the mating gear. Proper surface treatment techniques such as grinding or honing may be employed to achieve the required surface finish and dimensional accuracy.
- Compatibility: Round gear racks are designed to be compatible with mating gears or pinions. The gear tooth profile, such as involute, is carefully matched between the gear rack and the mating gear to ensure proper meshing and efficient power transmission. The design parameters, including the modulus, pressure angle, and helix angle, should be considered to achieve the desired compatibility and performance.
In summary, the primary components and design features of a round gear rack include its circular shape, teeth for engaging with the mating gear, choice of material, mounting holes for installation, surface finish for smooth operation, and compatibility with mating gears. These features collectively enable the round gear rack to facilitate rotary motion or motion along a curved path in machinery applications.
editor by Dream 2024-05-03