Product Description
Product Description
Nylon Rail AP66 sliding gate gear rack
Our steel Gear Racks are exported in big quantity to Europe,America etc.Our gear racks produced
by CNC machines.Our steel gear racks,cnc gear racks,gear racks M1,racks and pinion
steering gears are exported in big quantity to Europe,America,Australia,Brazil,etc.There are standard gear racks available and also special gear racks as per your drawings or sampls.Standards or special gear racks produced by CNC machines.
Note of steel gear racks
1. Material: Carbon steel, stainless steel, aluminium alloy, plastic, brass etc.
2. Module: M1, M1.5, M2, M3, M4, M5, M6, M7, M8 etc.
3. The pressure angle: 20°.
4. Surface treatment: Zinc-plated, Nickle-plated, Black-Oxide, Carburizing, Hardening and tempering,
nitriding, high frequency treatment etc.
5. Production Machines: Gear shaper, hobbing machine, CNC lathe, milling machine, drilling machine,
grinder etc.
6. Heat treatment carburizing and quenching.
7. Surface disposal: forced shot-peening.
Use:
Our steel gear rack, CNC gear racks, spur gear racks, stainless gear racks, special gear racks, aluminum gear racks, round gear racks, gear and racks, gear rack M4 gear racks, gears rack M1, racks and pinion steering gear are exported in big quantity to Europe, America, Australia, Brasil, South Africa, Russia etc.There is standard gear racks available and also special gear racks as per your drawing or samples. Standards or special gear racks produced by CNC machine.
Product Parameters
Packaging & Shipping
All the products can be packed in cartons,or,you can choose the pallet packing.
MADE IN CHINA can be pressed on wooden cases.Land,air,sea transportation are available.UPS,DHL,TNT,
FedEx and EMS are all supported.
Company Profile
About Mighty Machinery
ZheJiang Mighty Machinery Co., Ltd., specializes in manufacturing Mechanical Power Transmission Products. After over 13 years hard work, MIGHTY have already get the certificate of ISO9001:2000 and become a holding company for 3 manufacturing factories.
Main Products:
Timing belt pulleys, timing bars, timing belt clamping plates.
Locking elements and shrink discs: could be alternative for Ringfeder, Sati, Chiaravalli, BEA, KBK, Tollok, etc.
V belt pulleys and taper lock bush.
Sprockets, idler, and plate wheels.
Gears and racks: spur gear, helical gear, bevel gear, worm gear, gear rack.
Shaft couplings: miniature coupling, curved tooth coupling, chain coupling, HRC coupling, NM coupling, FCL coupling, GE coupling, rigid and flexible coupling, jaw coupling, disc coupling, multi-beam coupling, universal joint, torque limiter, shaft collars.
Forging, Casting, Stamping Parts.
Other customized power transmission products and Machining Parts (OEM).
FAQ
Q: How long can I get reply after send inquiry?
A: All inquiries will be replied within 12 hours, also you may call us at any time.
Q: How soon can I get sample ?
A: Generally standard sample can be send out within 7days, and for the customize parts, it will depend on the detail requirment.
Q:What information should I give to you for inquiry?
A:Pls send the detail of the specification and QTY, also specail demands etc, and it’s better you can send us the detail drawings or catalogue.
Q: If I don’t have drawing or catalogue, how can I get sample ?
A:If you don’t have the drawing or catalogue, you can send us your sample, so we can make the drawing and sample accordingly.
Q:What is the Warranty for your products?
A:Normally our warranty is 1 year.
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| Standard or Nonstandard: | Standard |
|---|---|
| Feature: | Cold-Resistant, Corrosion-Resistant, Heat-Resistant, Acid-Resistant, High Temperature-Resistance |
| Application: | Conveyer Equipment |
| Material: | Ap66,Steel,Carbon Steel, Stainless Steel, |
| Warranty: | 6 Months |
| Shape: | Rack Gear |
| Samples: |
US$ 4.66/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do round gear racks handle different gear ratios?
Round gear racks play a crucial role in achieving different gear ratios in mechanical systems. Here’s a detailed explanation of how round gear racks handle different gear ratios:
In a gear system, the gear ratio determines the relationship between the rotational speeds and torques of the driving and driven gears. Round gear racks, when used in conjunction with a mating gear or pinion, can achieve different gear ratios through the principle of linear motion conversion.
1. Gear Rack and Pinion: One common configuration involves using a round gear rack with a mating gear or pinion. The gear rack is a straight toothed bar, while the gear or pinion is a cylindrical gear with teeth. The gear or pinion meshes with the gear rack and converts the rotary motion of the gear into linear motion along the rack. The gear ratio is determined by the number of teeth on the gear or pinion relative to the length of the gear rack. For example, if the gear has twice as many teeth as the gear rack has units of length, the gear ratio would be 2:1. By varying the number of teeth on the gear or pinion, different gear ratios can be achieved.
2. Multiple Gear Racks: In some cases, multiple gear racks can be used in combination with multiple gears or pinions to achieve complex gear ratios. By selectively engaging different gear racks with different gears or pinions, various gear ratios can be obtained. This configuration is often employed in systems requiring precise positioning or multi-axis movement.
3. Gear Rack Systems: Round gear racks are often used as part of larger gear rack systems, such as linear motion systems or rack and pinion drives. These systems may incorporate additional components like gears, pinions, bearings, and guides to achieve specific gear ratios and provide smooth, precise linear motion. The gear rack systems are designed to handle the required loads, speeds, and accuracy levels for the particular application.
It’s important to note that the gear ratios achievable with round gear racks are typically limited to those corresponding to the number of teeth on the mating gear or pinion. Unlike other types of gears that can have variable gear ratios through different gear meshing combinations, round gear racks offer discrete gear ratios based on the number of teeth on the mating gear or pinion and the length of the gear rack.
By utilizing round gear racks in conjunction with appropriate gears, pinions, and gear rack systems, different gear ratios can be achieved to meet the specific needs of various mechanical applications. The gear ratio selection is based on factors such as desired speed reduction or amplification, torque requirements, and system constraints.
How do round gear racks contribute to reduced noise and vibration in machinery?
Round gear racks play a significant role in reducing noise and vibration in machinery. Here’s a detailed explanation of how round gear racks contribute to noise and vibration reduction:
1. Precision Manufacturing: Round gear racks are manufactured with high precision to ensure tight tolerances and accurate tooth profiles. The precise manufacturing process helps to minimize irregularities in the gear teeth, reducing the likelihood of uneven contact and tooth meshing. By achieving a smooth and consistent engagement between the gear rack and the mating gear or pinion, the potential for noise and vibration generation is significantly reduced.
2. Backlash Minimization: Backlash refers to the slight clearance or play between the mating teeth of a gear system. Excessive backlash can lead to noise and vibration during operation. Round gear racks are designed and engineered to minimize backlash by optimizing the tooth profile and tooth engagement with the mating gear or pinion. By reducing backlash, gear racks help to maintain a more stable and precise transmission of motion, resulting in reduced noise and vibration levels.
3. Smooth Tooth Engagement: Round gear racks are designed to have smooth tooth profiles and accurately machined teeth. The precise tooth engagement between the gear rack and the mating gear or pinion ensures a consistent and smooth transfer of motion. This smooth tooth engagement helps to avoid sudden impacts or jolts, which can generate noise and vibration. By promoting a smoother meshing action, round gear racks contribute to the overall reduction of noise and vibration in machinery.
4. Damping Properties: Round gear racks can possess inherent damping properties that help absorb and dissipate vibrations. The material composition and design of gear racks can be engineered to provide a certain level of damping capability. This damping effect helps to mitigate the transmission of vibrations through the gear system, thereby reducing the overall vibration levels in the machinery. By acting as a vibration absorber, round gear racks contribute to a quieter and smoother operation of the machinery.
5. Vibration Isolation: Round gear racks can be integrated into machinery with appropriate mounting and isolation techniques to further reduce noise and vibration. By implementing effective mounting methods, such as utilizing anti-vibration mounts or isolators, the transmission of vibrations from the gear racks to the surrounding structure can be minimized. This isolation of vibrations helps to prevent the propagation of noise and vibration, resulting in a quieter and more vibration-free working environment.
Round gear racks contribute to noise and vibration reduction in machinery through precision manufacturing, backlash minimization, smooth tooth engagement, damping properties, and vibration isolation. By implementing these design considerations and technologies, gear racks help to enhance the overall performance, reliability, and user experience of machinery by minimizing noise and vibration levels.
Can round gear racks be customized for specific machinery and equipment?
Yes, round gear racks can be customized to suit specific machinery and equipment requirements. Here’s a detailed explanation of the customization options available:
- Curvature and Radii: Round gear racks can be customized to match specific curvatures and radii. This allows them to seamlessly integrate into machinery and equipment that require linear motion along curved paths. The curvature and radii of the round gear rack can be tailored to suit the specific application, ensuring precise and smooth linear motion.
- Dimensions and Length: The dimensions and length of round gear racks can be customized to meet the dimensional requirements of the machinery or equipment. This includes the width, height, and overall length of the rack. By customizing these dimensions, the round gear rack can be precisely fitted into the available space and provide optimal linear motion performance.
- Material Selection: Round gear racks can be manufactured from various materials, including steel, stainless steel, and synthetic materials like plastic or nylon. The choice of material depends on factors such as load requirements, environmental conditions, and desired performance characteristics. Customizing the material selection ensures that the round gear rack is suitable for the specific application in terms of strength, durability, and resistance to corrosion or wear.
- Tooth Profile and Size: The tooth profile and size of round gear racks can be customized to meet the specific requirements of the mating gear or pinion. Different tooth profiles, such as involute or cycloidal, can be employed based on the application’s needs. Customizing the tooth size, such as the pitch, addendum, and dedendum, allows for precise engagement and optimized performance in terms of load distribution, speed, and efficiency.
- Mounting Options: Round gear racks can be customized to incorporate specific mounting options to facilitate easy installation in the machinery or equipment. This includes features such as mounting holes, slots, or brackets that align with the mounting points or structures of the application. Customized mounting options ensure secure and proper positioning of the round gear rack within the system.
- Surface Treatment: Round gear racks can undergo surface treatments or coatings to enhance their performance and durability. Customized surface treatments may include processes like heat treatment, case hardening, or coating with materials like zinc, chrome, or nickel. These treatments can improve wear resistance, corrosion resistance, and overall longevity of the round gear rack in specific operating conditions.
By offering customization options in terms of curvature, radii, dimensions, length, material selection, tooth profile and size, mounting options, and surface treatment, round gear racks can be tailored to the specific requirements of machinery and equipment. This customization ensures optimal performance, reliability, and compatibility with the overall system.
editor by Dream 2024-05-06