China Good quality Steel Plastic Nylon POM CNC Gear & Pinion Helical Gear Rack gear patrol

Product Description

Product Description

Steel Plastic Nylon POM CNC Gear & Pinion Helical Gear Rack

Specification
Item Steel cnc helical design gear rack pinion for machine
Material Carbon steel, Stainless steel, Aluminium alloy,Plasitc,Brass etc
Size  Up to clients 
SurfaceTreatment Galvanization, Oxidation,etc
 Gear Rack Styles

Helical, Straight (Spur), Integrated and Round 

MOQ  1pcs 
Sample Accept
Usage Power Transmission
Model Number M1 M1.5 M2 M2.5 M3 M4 M5 M6 M7 M8
Packing  Inner: plastic bag/carton box  Outer: wooden case
OEM/ODM  OEM & ODM are both accepted because we have professional designers 
   
Competitive advantages
1

(ISO9001:2000)verified

2 Over 20 years of production and selling abroad experience
3 Reasonable price, prompt delivery
4 Well in pre-sale service & after-sale service

Product Parameters

Packaging & Shipping

All the products can be packed in cartons,or,you can choose the pallet packing.

MADE IN CHINA can be pressed on wooden cases.Land,air,sea transportation are available.UPS,DHL,TNT,

FedEx and EMS are all supported.

Company Profile

About Mighty Machinery

ZheJiang Mighty Machinery Co., Ltd., specializes in manufacturing Mechanical Power Transmission Products. After over 13 years hard work, MIGHTY have already get the certificate of ISO9001:2000 and become a holding company for 3 manufacturing factories. 

 

MIGHTY anvantage

1, Abundant experience  in the mechanical processing industries.

2,Large quality of various material purchase and stock in warhouse which ensure the low cost for the material and  production in time.

3,Now have 5 technical staff, we have strong capacity for design and process design, and more than 70 worker now work in our FTY and  double shift eveyday.

4,Strick quality control are apply in the whole prodution. we have incoming inspection,process inspection and final production inspection which can ensure the perfect of the goods quality.

5,Long time cooperate with the Global Buyer, make us easy to understand the csutomer and handle the export.

FAQ

Q: Are you trading company or manufacturer ?

A: We are factory.

Q: How long is your delivery time?

A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.

Q: Do you provide samples ? is it free or extra ?

A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

Q: What is your terms of payment ?

A: Payment=1000USD, 30% T/T in advance ,balance before shippment.

If you have any questions, pls feel free to contact me as below:

Standard or Nonstandard: Standard
Feature: Oil-Resistant, Corrosion-Resistant, Heat-Resistant, Acid-Resistant
Application: Conveyer Equipment
Surface Treatment: Galvanization, Oxidation,etc
Material: Stainless Steel, Plastic,Nylon,etc
OEM/ODM: Accept
Samples:
US$ 5.26/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

round gear rack

Can round gear racks withstand variations in environmental conditions?

Round gear racks are designed to withstand variations in environmental conditions to a certain extent, but their ability to do so depends on factors such as the materials used, surface treatments, and proper maintenance. Here’s a detailed explanation:

1. Temperature: Round gear racks can generally withstand a range of temperatures, but extreme temperature variations can affect their performance. High temperatures can cause expansion, leading to changes in gear meshing, increased friction, and accelerated wear. On the other hand, extremely low temperatures can make materials more brittle, reducing their strength and increasing the risk of damage. It is important to consider the material properties and choose appropriate lubricants or coatings that can withstand the anticipated temperature range.

2. Humidity and Moisture: Exposure to high humidity or moisture can cause corrosion and rust, which can degrade the performance and lifespan of round gear racks. Proper material selection and surface treatments, such as coatings or platings, can help enhance the gear rack’s resistance to moisture. Regular maintenance, including cleaning and lubrication, is essential to prevent moisture-related issues and ensure optimal performance.

3. Dust and Contaminants: Round gear racks operating in dusty or contaminated environments may experience accelerated wear and reduced efficiency. Dust and contaminants can act as abrasive particles, causing increased friction and premature wear of the gear teeth. Regular cleaning and maintenance, along with appropriate sealing measures, can help minimize the impact of dust and contaminants on gear rack performance.

4. Chemical Exposure: Round gear racks may encounter various chemicals or corrosive substances depending on the application environment. Chemical exposure can lead to material degradation, loss of strength, or corrosion. Choosing materials with appropriate chemical resistance and applying protective coatings or seals can help mitigate the effects of chemical exposure.

5. Vibration and Shock: Round gear racks can experience vibrations and shocks during operation, especially in high-speed or heavy-duty applications. Excessive vibration or shock loads can lead to increased wear, misalignment, or even gear tooth failure. Proper design considerations, such as adequate support structures and vibration-damping mechanisms, can help minimize the impact of vibrations and shocks on gear rack performance.

While round gear racks are designed to withstand variations in environmental conditions, it is important to assess the specific operating environment and choose appropriate materials, surface treatments, and maintenance practices to ensure optimal performance and longevity. Regular inspections, lubrication, and maintenance according to manufacturer guidelines can help detect and address any issues arising from environmental conditions, ensuring the gear rack’s continued reliability and performance.

round gear rack

Can round gear racks be applied in CNC machining for positioning?

Yes, round gear racks can be effectively applied in CNC (Computer Numerical Control) machining for precise positioning. Here’s a detailed explanation of how round gear racks can be utilized in CNC machining for positioning:

1. Precision Positioning: CNC machining requires accurate and reliable positioning of the cutting tool or workpiece to achieve precise machining operations. Round gear racks, when integrated into the CNC machine’s motion control system, provide a linear motion mechanism for precise positioning. By combining a gear rack with a mating gear or pinion driven by precision stepper motors or servo motors, the CNC machine can achieve highly accurate and repeatable linear movement along the X, Y, and Z axes. The teeth of the gear rack and the mating gear are designed to mesh tightly, minimizing backlash and ensuring precise positioning of the cutting tool or workpiece.

2. High Speed and Acceleration: CNC machining often involves rapid movements and changes in direction. Round gear racks are capable of handling high-speed and high-acceleration motion, making them suitable for CNC machining applications. The gear rack system, when properly designed and constructed, can withstand the dynamic forces and vibrations associated with high-speed machining without compromising positioning accuracy. This allows CNC machines to achieve efficient and productive machining operations while maintaining precise positioning throughout the process.

3. Load Handling: CNC machining involves cutting forces and tool loads that need to be properly managed. Round gear racks are designed to handle significant loads, making them capable of supporting the weight of the cutting tools and workpieces. The integration of gear racks into the CNC machine’s structure provides a robust and reliable mechanism for load handling during machining operations. This ensures stability and accuracy during the positioning process, minimizing deflection and maintaining precise alignment between the tool and the workpiece.

4. Customization and Flexibility: Round gear racks offer flexibility and customization options, allowing them to be tailored to the specific requirements of CNC machining applications. Gear racks can be manufactured in various lengths and widths to accommodate the desired range of motion and machine size. The gear ratios can be adjusted by selecting appropriate mating gears or pinions, allowing for customization of speed and torque requirements. This flexibility in design and customization makes round gear racks adaptable to different CNC machining setups and enables the optimization of positioning performance for specific machining tasks.

5. Integration with CNC Control Systems: Round gear racks can be seamlessly integrated with CNC control systems, enabling precise and synchronized motion control. CNC machines utilize motion control algorithms and feedback systems to ensure accurate positioning. The integration of gear racks into the CNC machine’s structure allows the control system to translate the desired tool path into linear motion along the gear rack, achieving the desired positioning accuracy. By leveraging the capabilities of CNC control systems, round gear racks provide a reliable and efficient solution for precise positioning in CNC machining.

Round gear racks offer several advantages for positioning in CNC machining, including precision positioning, high-speed capability, load handling, customization options, and seamless integration with CNC control systems. These features make round gear racks a valuable component in achieving accurate and reliable positioning for CNC machining operations.

round gear rack

In which industries are round gear racks commonly used?

Round gear racks are utilized in various industries where machinery and equipment require rotary motion or motion along a curved path. Here’s a detailed explanation of the industries where round gear racks are commonly used:

  • Manufacturing and Automation: Round gear racks find extensive use in manufacturing and automation industries. They are employed in machinery such as CNC machining centers, milling machines, rotary transfer machines, and assembly lines. These industries rely on round gear racks for indexing mechanisms, rotary tables, turntables, and other applications that involve precise positioning, rotation, or curved motion of workpieces, tooling, or components.
  • Transportation and Logistics: The transportation and logistics industries often utilize round gear racks in conveyor systems. They are employed in curved conveyors that facilitate the movement of goods or materials along curved paths. These curved conveyors are commonly used in airports, distribution centers, and manufacturing facilities for efficient material handling and sorting operations.
  • Entertainment and Event Production: Round gear racks play a significant role in the entertainment and event production industry. They are utilized in turntables and rotating platforms used for stage sets, display booths, and special effects. Round gear racks enable smooth and controlled rotation of these platforms, enhancing the visual impact and functionality of the events.
  • Optics and Precision Instruments: Industries involved in optics and precision instruments rely on round gear racks for rotary positioning systems. These systems are used in applications such as telescopes, laser scanning devices, spectrometers, and measuring instruments. Round gear racks, along with high-precision bearings and motion control mechanisms, enable accurate angular positioning and scanning of components or instruments in these industries.
  • Robotics and Automation Systems: Round gear racks play a vital role in robotics and automation systems, providing rotary motion and curved path movement. They are utilized in robotic arms, articulated robots, and gantry systems, enabling precise and controlled motion in various industrial applications. Round gear racks contribute to the versatility and efficiency of these robotic and automation systems.
  • Scientific Research and Laboratories: In scientific research and laboratory settings, round gear racks are used in equipment such as centrifuges, sample positioning systems, and optical scanning devices. These applications require precise and controlled rotary motion or curved path movement, which is facilitated by round gear racks. They are integral components in various scientific instruments and experimental setups.

These are some of the industries where round gear racks are commonly used. Their ability to enable rotary motion or motion along a curved path makes them valuable components in manufacturing, transportation, entertainment, optics, robotics, scientific research, and other industries where machinery and equipment require such motion capabilities.

China Good quality Steel Plastic Nylon POM CNC Gear & Pinion Helical Gear Rack gear patrolChina Good quality Steel Plastic Nylon POM CNC Gear & Pinion Helical Gear Rack gear patrol
editor by CX 2023-09-25