China Good quality CNC Machinery Spur Straight Gear Rack 3m 30*30*1000mm raw gear

Product Description

Product Description

CNC Machinery Spur Straight Gear Rack 

Specification
Item

Hot sale designed custom steel spur gear rack for sliding gate

Material Carbon steel, Stainless steel, Aluminium alloy,Plasitc,Brass etc
Size  Up to clients 
SurfaceTreatment  Galvanization, Oxidation,etc
Gear Rack Styles

Helical, Straight (Spur), Integrated and Round

MOQ  20pcs 
Quality High-level
Usage Power Transmission
Model Number M1 M1.5 M2 M2.5 M3 M4 M5 M6 M7 M8
Packing  Inner: plastic bag/carton box  Outer: wooden case
OEM/ODM  OEM & ODM are both accepted because we have professional designers 
   
Competitive advantages
1

(ISO9001:2000)verified

2 Over 20 years of production and selling abroad experience
3 Reasonable price, prompt delivery
4 Well in pre-sale service & after-sale service

Product Parameters

 

Packaging & Shipping

All the products can be packed in cartons,or,you can choose the pallet packing.

MADE IN CHINA can be pressed on wooden cases.Land,air,sea transportation are available.UPS,DHL,TNT,

FedEx and EMS are all supported.

Company Profile

About Mighty Machinery

ZheJiang Mighty Machinery Co., Ltd., specializes in manufacturing Mechanical Power Transmission Products. After over 13 years hard work, MIGHTY have already get the certificate of ISO9001:2000 and become a holding company for 3 manufacturing factories. 

 

MIGHTY anvantage

1, Abundant experience  in the mechanical processing industries.

2,Large quality of various material purchase and stock in warhouse which ensure the low cost for the material and  production in time.

3,Now have 5 technical staff, we have strong capacity for design and process design, and more than 70 worker now work in our FTY and  double shift eveyday.

4,Strick quality control are apply in the whole prodution. we have incoming inspection,process inspection and final production inspection which can ensure the perfect of the goods quality.

5,Long time cooperate with the Global Buyer, make us easy to understand the csutomer and handle the export.

 

FAQ

Q: Are you trading company or manufacturer ?

A: We are factory.

Q: How long is your delivery time?

A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.

Q: Do you provide samples ? is it free or extra ?

A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

Q: What is your terms of payment ?

A: Payment=1000USD, 30% T/T in advance ,balance before shippment.

If you have any questions, pls feel free to contact me as below:

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Standard or Nonstandard: Standard
Feature: Cold-Resistant, Corrosion-Resistant, Heat-Resistant, Acid-Resistant
Application: Conveyer Equipment
Surface Treatment: Polishing
Material: Stainless Steel
Shape: Gear Rack
Samples:
US$ 10.4/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

round gear rack

What safety considerations should be kept in mind when working with round gear racks?

When working with round gear racks, it is important to prioritize safety to prevent accidents and ensure the well-being of personnel. Here’s a detailed explanation of the safety considerations that should be kept in mind:

  • Proper Training: Individuals involved in working with round gear racks should receive proper training on their installation, operation, and maintenance. Training should cover topics such as safe handling procedures, proper use of tools and equipment, and understanding potential hazards associated with the gear rack system. Adequate training helps personnel develop the necessary knowledge and skills to work safely with round gear racks.
  • Protective Equipment: Personal protective equipment (PPE) should be worn when working with round gear racks, especially during installation, maintenance, or troubleshooting activities. PPE may include safety glasses, gloves, ear protection, and appropriate footwear. The specific PPE requirements should be determined based on the potential risks and hazards associated with the gear rack system and the working environment.
  • Lockout/Tagout Procedures: When performing maintenance or repairs on machinery or equipment incorporating round gear racks, proper lockout/tagout procedures should be followed. Lockout/tagout ensures that the equipment is safely shut down and isolated from its power source to prevent unexpected startup or movement. This helps protect personnel from accidental injury caused by the sudden engagement or rotation of the gear rack system.
  • Clearance and Guarding: Adequate clearance should be maintained around the gear rack system to prevent entanglement or contact with moving parts. Machinery or equipment incorporating round gear racks should be properly guarded to minimize the risk of accidental contact with the gear rack or other hazardous components. Guards can be physical barriers, interlocking mechanisms, or presence-sensing devices that prevent access to the gear rack system during operation.
  • Regular Inspection and Maintenance: Routine inspection and maintenance of the round gear rack system are essential for identifying any potential safety issues. Inspections should encompass checking for signs of wear, damage, or misalignment of the gear rack, as well as inspecting the supporting components like gears, pinions, and bearings. Any identified issues should be promptly addressed to ensure safe operation and prevent unexpected failures that could lead to accidents.
  • Load and Speed Limits: Adhering to the specified load and speed limits of the round gear rack system is crucial for safety. Exceeding the recommended load capacity or operating the system at excessive speeds can lead to overloading, premature wear, and potential failure of the gear rack. It is important to understand and respect the system’s limitations to maintain safe and reliable operation.
  • Risk Assessment and Hazard Mitigation: Conducting a thorough risk assessment of the gear rack system and the surrounding work environment is essential to identify potential hazards and implement appropriate hazard mitigation measures. This may involve implementing safety interlocks, emergency stop systems, or warning signs to prevent or mitigate risks associated with the gear rack system. Regular review and updates of the risk assessment should be performed as needed.

By considering these safety considerations, individuals working with round gear racks can minimize the risks associated with their operation and ensure a safe working environment.

round gear rack

How do round gear racks fit into the design of material handling equipment?

Round gear racks play a crucial role in the design of material handling equipment, offering precise and reliable motion control for various tasks. Here’s a detailed explanation of how round gear racks fit into the design of material handling equipment:

1. Linear Motion: Material handling equipment often requires linear motion capabilities to move objects efficiently. Round gear racks, when paired with a mating gear or pinion, provide a linear motion mechanism. By converting rotary motion into linear motion, gear racks enable material handling equipment to transport and position objects along a straight path. Whether it’s moving products on conveyor systems, transferring goods between different points, or guiding robotic arms for picking and placing tasks, round gear racks offer a reliable and precise solution for achieving linear motion in material handling applications.

2. Precision Positioning: Material handling equipment often requires precise positioning to ensure accurate placement of objects. Round gear racks, with their meshing with a mating gear or pinion, offer precise positioning capabilities. The teeth of the gear rack and the mating gear are designed to engage tightly, minimizing backlash and providing accurate positioning control. This enables material handling equipment to precisely position objects at specific locations, such as aligning products on a conveyor, loading items onto pallets, or placing components in assembly processes. The precision positioning provided by round gear racks enhances the efficiency and accuracy of material handling operations.

3. Load Handling: Material handling equipment needs to handle various loads, ranging from lightweight items to heavy goods. Round gear racks are designed to withstand high loads, making them suitable for load handling applications. The gear rack, along with the mating gear or pinion, forms a robust mechanism capable of supporting and moving heavy loads. This allows material handling equipment to safely and efficiently transport objects of different weights, ensuring smooth and controlled movement without compromising precision or safety.

4. Customization and Configuration: Round gear racks offer flexibility in design and configuration, allowing them to be adapted to different material handling equipment setups. Gear racks can be manufactured in various lengths and widths to suit the specific requirements of the equipment. The gear ratios can be adjusted by selecting appropriate mating gears or pinions, allowing for customization of speed and torque requirements. This customization capability enables material handling equipment designers to optimize the performance and functionality of the gear rack system for their specific application, ensuring efficient and reliable operation.

5. Integration with Control Systems: Round gear racks can be seamlessly integrated into the control systems of material handling equipment, enabling synchronized and coordinated motion. The gear rack system can be connected to motion control algorithms and feedback systems, ensuring accurate and reliable motion control. This integration allows material handling equipment to operate in a coordinated manner, enabling tasks such as synchronized movement of multiple conveyors, precise positioning based on sensor feedback, or coordinated operation of robotic arms. Round gear racks provide the mechanical foundation for achieving precise and coordinated motion control in material handling equipment.

Round gear racks form an integral part of the design of material handling equipment, providing the necessary linear motion, precision positioning, load handling, customization, and integration capabilities. Their reliable and precise motion control characteristics contribute to the efficiency, accuracy, and productivity of material handling operations.

round gear rack

Can you explain the typical applications of round gear racks in machinery?

Round gear racks find various applications in machinery where rotary motion or motion along a curved path is required. Here’s a detailed explanation of their typical applications:

  • Indexing Mechanisms: Round gear racks are commonly used in indexing mechanisms where precise and controlled rotational positioning is essential. The gear rack engages with a mating gear or pinion, allowing for accurate indexing of the mechanism. This application is often seen in rotary indexing tables, where the round gear rack enables precise positioning of workpieces for machining, assembly, or inspection operations.
  • Rotary Tables: Round gear racks are integral components of rotary tables, which are utilized in machining, manufacturing, and automation systems. The gear rack enables the rotary motion of the table, allowing for the positioning of workpieces, tooling, or fixtures at various angles or orientations. This application is commonly found in milling machines, CNC machining centers, and rotary transfer machines.
  • Turntables: Turntables, also known as rotating platforms, rely on round gear racks to facilitate their rotational motion. These mechanisms are used in a wide range of applications, including product assembly lines, material handling systems, and entertainment industry equipment. Round gear racks enable smooth and controlled rotation of the turntable, supporting efficient and precise operations.
  • Curved Conveyors: Round gear racks are employed in curved conveyor systems where the movement of goods or materials needs to follow a curved path. The gear rack, along with the mating gears or pinions, enables the curved motion of the conveyor belt or other conveying elements. This application is commonly seen in industries such as automotive, packaging, and logistics, where efficient material handling along curved trajectories is required.
  • Rotary Positioning Systems: Round gear racks play a crucial role in rotary positioning systems used in various fields, including optics, robotics, and scientific research. These systems allow for precise angular positioning and scanning of components or instruments. The gear rack, combined with high-precision bearings and motion control mechanisms, enables accurate and repeatable rotary motion in these applications.
  • Curved Rail Systems: Round gear racks are utilized in curved rail systems where linear motion needs to follow a curved path. These systems are commonly found in industrial automation, material handling, and transportation applications. The gear rack, along with other components such as rollers or carriages, facilitates smooth and controlled linear motion along the curved rail, enabling efficient and precise movement.

These are some of the typical applications of round gear racks in machinery. Their ability to transmit rotary motion or enable motion along a curved path makes them suitable for indexing mechanisms, rotary tables, turntables, curved conveyors, rotary positioning systems, and curved rail systems. Round gear racks contribute to the functionality, accuracy, and efficiency of these machinery applications.

China Good quality CNC Machinery Spur Straight Gear Rack 3m 30*30*1000mm raw gearChina Good quality CNC Machinery Spur Straight Gear Rack 3m 30*30*1000mm raw gear
editor by CX 2024-04-08