China Custom Steel Plastic Nylon POM CNC Gear & Pinion Helical Gear Rack helical bevel gear

Product Description

Product Description

Steel Plastic Nylon POM CNC Gear & Pinion Helical Gear Rack

Specification
Item Steel cnc helical design gear rack pinion for machine
Material Carbon steel, Stainless steel, Aluminium alloy,Plasitc,Brass etc
Size  Up to clients 
SurfaceTreatment Galvanization, Oxidation,etc
 Gear Rack Styles

Helical, Straight (Spur), Integrated and Round 

MOQ  1pcs 
Sample Accept
Usage Power Transmission
Model Number M1 M1.5 M2 M2.5 M3 M4 M5 M6 M7 M8
Packing  Inner: plastic bag/carton box  Outer: wooden case
OEM/ODM  OEM & ODM are both accepted because we have professional designers 
   
Competitive advantages
1

(ISO9001:2000)verified

2 Over 20 years of production and selling abroad experience
3 Reasonable price, prompt delivery
4 Well in pre-sale service & after-sale service

Product Parameters

Packaging & Shipping

All the products can be packed in cartons,or,you can choose the pallet packing.

MADE IN CHINA can be pressed on wooden cases.Land,air,sea transportation are available.UPS,DHL,TNT,

FedEx and EMS are all supported.

Company Profile

About Mighty Machinery

ZheJiang Mighty Machinery Co., Ltd., specializes in manufacturing Mechanical Power Transmission Products. After over 13 years hard work, MIGHTY have already get the certificate of ISO9001:2000 and become a holding company for 3 manufacturing factories. 

 

MIGHTY anvantage

1, Abundant experience  in the mechanical processing industries.

2,Large quality of various material purchase and stock in warhouse which ensure the low cost for the material and  production in time.

3,Now have 5 technical staff, we have strong capacity for design and process design, and more than 70 worker now work in our FTY and  double shift eveyday.

4,Strick quality control are apply in the whole prodution. we have incoming inspection,process inspection and final production inspection which can ensure the perfect of the goods quality.

5,Long time cooperate with the Global Buyer, make us easy to understand the csutomer and handle the export.

FAQ

Q: Are you trading company or manufacturer ?

A: We are factory.

Q: How long is your delivery time?

A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.

Q: Do you provide samples ? is it free or extra ?

A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

Q: What is your terms of payment ?

A: Payment=1000USD, 30% T/T in advance ,balance before shippment.

If you have any questions, pls feel free to contact me as below:

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Standard or Nonstandard: Standard
Feature: Oil-Resistant, Corrosion-Resistant, Heat-Resistant, Acid-Resistant
Application: Conveyer Equipment
Surface Treatment: Galvanization, Oxidation,etc
Material: Stainless Steel, Plastic,Nylon,etc
Core Components: Gear, Rack
Samples:
US$ 5.26/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

round gear rack

What safety considerations should be kept in mind when working with round gear racks?

When working with round gear racks, it is important to prioritize safety to prevent accidents and ensure the well-being of personnel. Here’s a detailed explanation of the safety considerations that should be kept in mind:

  • Proper Training: Individuals involved in working with round gear racks should receive proper training on their installation, operation, and maintenance. Training should cover topics such as safe handling procedures, proper use of tools and equipment, and understanding potential hazards associated with the gear rack system. Adequate training helps personnel develop the necessary knowledge and skills to work safely with round gear racks.
  • Protective Equipment: Personal protective equipment (PPE) should be worn when working with round gear racks, especially during installation, maintenance, or troubleshooting activities. PPE may include safety glasses, gloves, ear protection, and appropriate footwear. The specific PPE requirements should be determined based on the potential risks and hazards associated with the gear rack system and the working environment.
  • Lockout/Tagout Procedures: When performing maintenance or repairs on machinery or equipment incorporating round gear racks, proper lockout/tagout procedures should be followed. Lockout/tagout ensures that the equipment is safely shut down and isolated from its power source to prevent unexpected startup or movement. This helps protect personnel from accidental injury caused by the sudden engagement or rotation of the gear rack system.
  • Clearance and Guarding: Adequate clearance should be maintained around the gear rack system to prevent entanglement or contact with moving parts. Machinery or equipment incorporating round gear racks should be properly guarded to minimize the risk of accidental contact with the gear rack or other hazardous components. Guards can be physical barriers, interlocking mechanisms, or presence-sensing devices that prevent access to the gear rack system during operation.
  • Regular Inspection and Maintenance: Routine inspection and maintenance of the round gear rack system are essential for identifying any potential safety issues. Inspections should encompass checking for signs of wear, damage, or misalignment of the gear rack, as well as inspecting the supporting components like gears, pinions, and bearings. Any identified issues should be promptly addressed to ensure safe operation and prevent unexpected failures that could lead to accidents.
  • Load and Speed Limits: Adhering to the specified load and speed limits of the round gear rack system is crucial for safety. Exceeding the recommended load capacity or operating the system at excessive speeds can lead to overloading, premature wear, and potential failure of the gear rack. It is important to understand and respect the system’s limitations to maintain safe and reliable operation.
  • Risk Assessment and Hazard Mitigation: Conducting a thorough risk assessment of the gear rack system and the surrounding work environment is essential to identify potential hazards and implement appropriate hazard mitigation measures. This may involve implementing safety interlocks, emergency stop systems, or warning signs to prevent or mitigate risks associated with the gear rack system. Regular review and updates of the risk assessment should be performed as needed.

By considering these safety considerations, individuals working with round gear racks can minimize the risks associated with their operation and ensure a safe working environment.

round gear rack

Can round gear racks be used in automotive applications, and if so, where?

Yes, round gear racks can be used in various automotive applications, providing reliable and efficient motion control. Here’s a detailed explanation of where round gear racks can be utilized in automotive applications:

1. Steering Systems: Round gear racks are commonly used in automotive steering systems, particularly in rack and pinion steering setups. In rack and pinion steering, a round gear rack is connected to the steering wheel through a pinion gear. When the driver turns the steering wheel, the rotational motion is converted into linear motion along the gear rack, causing the wheels to turn. The precise engagement between the gear rack and the pinion gear allows for accurate and responsive steering control. Round gear racks in steering systems contribute to the overall handling and maneuverability of vehicles.

2. Transmission Systems: Round gear racks can be integrated into automotive transmission systems, specifically in manual transmissions. In manual transmissions, gear racks are used in the shifting mechanism to control the movement of gears. By engaging with a gear selector fork, the gear rack facilitates the selection of different gears, enabling the driver to change gears smoothly. The gear rack’s precise tooth profile and meshing with the gear selector fork ensure reliable gear shifting and contribute to the overall performance and drivability of vehicles equipped with manual transmissions.

3. Seat Adjustments: Round gear racks find application in automotive seat adjustment mechanisms. Power seats or manual seats with adjustable features utilize gear racks to enable forward-backward and reclining movements. The gear rack, along with a motor or manual adjustment handle, transforms the rotational input into linear motion, allowing drivers and passengers to customize their seating positions for comfort. Round gear racks in seat adjustment systems provide smooth and precise movement, enhancing the ergonomics and convenience of automotive seating.

4. Sunroof Mechanisms: Round gear racks can be employed in automotive sunroof mechanisms. Sunroofs often utilize gear rack systems to achieve smooth and controlled opening and closing motions. The gear rack, along with a motor or manual mechanism, enables linear translation of the sunroof panel, providing easy access to fresh air and natural light. The precise engagement between the gear rack and the driving mechanism ensures reliable and accurate sunroof operation, enhancing the overall driving experience.

5. Convertible Top Actuation: Round gear racks are used in convertible vehicles to facilitate the raising and lowering of the convertible top. Convertible tops typically employ gear rack systems in conjunction with motors or hydraulic actuators to achieve controlled and synchronized motion. The gear rack translates the rotational input into linear motion, allowing for smooth and precise actuation of the convertible top. Round gear racks in convertible top mechanisms ensure reliable operation and contribute to the functionality and aesthetics of convertible vehicles.

Round gear racks have various applications in automotive systems, including steering systems, transmission systems, seat adjustments, sunroof mechanisms, and convertible top actuation. Their precise motion control characteristics, durability, and reliability make them suitable for enhancing the performance, comfort, and functionality of automotive applications.

round gear rack

What are the primary components and design features of a round gear rack?

A round gear rack consists of several primary components and design features that enable its functionality and integration into machinery. Here’s a detailed explanation:

  • Circular Shape: The most distinctive design feature of a round gear rack is its circular shape. Unlike straight gear racks that have a linear configuration, round gear racks are curved along the circumference of a circle. This curvature allows them to mesh with mating gears or pinions and facilitates rotary motion or motion along a curved path.
  • Teeth: Similar to straight gear racks, round gear racks have teeth that engage with the mating gear or pinion. The teeth are evenly spaced along the curved surface of the rack. They are designed to match the tooth profile of the mating gear, ensuring proper meshing and torque transfer. The number, shape, and size of the teeth may vary depending on the specific application and design requirements.
  • Material: Round gear racks are typically made of high-quality materials such as steel. The choice of material depends on factors such as load requirements, durability, and environmental conditions. The material used for the gear rack should possess suitable strength, wear resistance, and fatigue resistance to withstand the forces and stresses involved in the application.
  • Mounting Holes: Round gear racks often feature mounting holes or slots along their curved surface. These holes or slots allow for secure attachment to the machinery or structure where they will be installed. The mounting holes provide flexibility in the positioning and alignment of the gear rack, ensuring proper engagement with the mating gear and facilitating easy installation and maintenance.
  • Surface Finish: The surface finish of a round gear rack is essential for smooth and efficient operation. The teeth and curved surface should have a high-quality finish to minimize friction, reduce wear, and ensure reliable meshing with the mating gear. Proper surface treatment techniques such as grinding or honing may be employed to achieve the required surface finish and dimensional accuracy.
  • Compatibility: Round gear racks are designed to be compatible with mating gears or pinions. The gear tooth profile, such as involute, is carefully matched between the gear rack and the mating gear to ensure proper meshing and efficient power transmission. The design parameters, including the modulus, pressure angle, and helix angle, should be considered to achieve the desired compatibility and performance.

In summary, the primary components and design features of a round gear rack include its circular shape, teeth for engaging with the mating gear, choice of material, mounting holes for installation, surface finish for smooth operation, and compatibility with mating gears. These features collectively enable the round gear rack to facilitate rotary motion or motion along a curved path in machinery applications.

China Custom Steel Plastic Nylon POM CNC Gear & Pinion Helical Gear Rack helical bevel gearChina Custom Steel Plastic Nylon POM CNC Gear & Pinion Helical Gear Rack helical bevel gear
editor by CX 2024-04-09