China Custom High Precision DIN8 Pinion Gear CNC and Round Gear Racks M0.5, M1, M2, M3, M4, M5, M6, M8 bevel spiral gear

Product Description

High precision DIN8 pinion gear cnc and round gear racks M0.5, M1,M2, M3, M4, M5,M6,M8

Product Description

Mighty can produce full series  racks.  M0.5/M1/M1.5/M2/M2.5/M3/M4/M5/M6/M7/M8 

Material Aluminium6061/6063/7075/5052 etc
Stainless steel303/304/400/316,SteelQ235,20#,45#etc

Brass:C36000(C26800),C37700(HPb59),C38500(HPb58),C2200(CuZn37),

C28000(CuZn40) etc,

Copper;Beryllium bronze copper.
Process CNC turning,CNC milling, CNC grinding;CNC lathe machining, CNC boring;CNC drilling, surface treatment
Surface treatment Hardness anodizing black/clear, steel oxidizing dark-blue, electro-polishing, electroless nickel plating, silver plating, CHINAMFG plating etc
Tolerance +/-0.001mm or +/- 0.00004″
Certification ISO9001:2008, ROHS
Production capacity depend on complicacy of different products and the quantity
Experience  15 years of CNC machining products
Packaging  standard export carton with pallet or as per customes’requirement
Lead time  making arrangement CHINAMFG customers’request   
Term of Payment  T/T, L/C, Escrow, paypal, western union
Part size  Diameter from 0.5mm to 1000mm 
Minimum Order  Comply with customer’s demand 
Delivery way  EXPRESS, BY SEA OR BY AIR on your requirement. 
Maine equipment  Machining center, CNC, Lathe, Milling machine, Drilling machine, Internal and external grinding machine, Cylindrical grinding machine, Tapping drilling machine, Wire cutting machine etc. 
Testing facility  Coordinate measuring machine, projector, roughness tester, hardness tester, concentricity tester. Height tester, . 

 

General Tolerance(+/-mm)
Milling 0.005
Turning 0.005
Grinding(Flatness/in2) 0.003
ID/OD Grinding 0.002
Wire-Cutting 0.002

Dimensions:

Product photo:

Other Types of RACKS:

PACKING

Packaging
                      
    Packing  

 

We use standard export wooden case, carton and pallet, but we can also pack it as per your special requirements.

OUR COMPANY

ZheJiang Mighty Machinery Co., Ltd. specializes in offering best service and the most competitive price for our customer.

After over 10 years’ hard work, MIGHTY’s business has grown rapidly and become an important partner for oversea clients in the industrial field and become a holding company for 3 manufacturing factories.

MIGHTY’s products have obtained reputation of domestic and oversea customers with taking advantage of technology, management, quality and very competitive price.

 

Your satisfaction is the biggest motivation for our work, choose us to get high quality products and best service.

OUR FACTORY

 

 

 

Main Products:

Timing belt pulleys, timing bars, timing belt clamping plates.

Locking elements and shrink discs: could be alternative for Ringfeder, Sati, Chiaravalli, BEA, KBK, Tollok, etc.

V belt pulleys and taper lock bush.

Sprockets, idler, and plate wheels.

Gears and racks: spur gear, helical gear, bevel gear, worm gear, gear rack.

Shaft couplings: miniature coupling, curved tooth coupling, chain coupling, HRC coupling, normex coupling, FCL coupling, GE coupling, rigid and flexible coupling, jaw coupling, disc coupling, multi-beam coupling, universal joint, torque limiter, shaft collars.

Forging, Casting, Stamping Parts.
Other customized power transmission products and Machining Parts (OEM).

 

 

Application

 

1. Engineering: machine tools, foundry equipments, conveyors, compressors, painting systems, etc.

2. Pharmaceuticals& Food Processing: pulp mill blowers, conveyor in warehouse, agitators, grain, boiler, bakery machine, labeling machine, robots, etc.

3. Agriculture Industries: cultivator, rice winnower tractor, harvester, rice planter, farm equipment, etc.

4. Texitile Mills: looms, spinning, wrappers, high-speed auto looms, processing machine, twister, carding machine, ruler calendar machine, high speed winder, etc.

5. Printing Machinery: newspaper press, rotary machine, screen printer machine, linotype machine offset printer, etc.

6. Paper Industries: chipper roll grinder, cut off saw, edgers, flotation cell and chips saws, etc.

7. Building Construction Machinery: buffers, elevator floor polisher mixing machine, vibrator, hoists, crusher, etc.

8. Office Equipments: typewriter, plotters, camera, money drive, money sorting machine, data storage equipment, etc.

9. Glass and Plastic Industries: conveyor, carton sealers, grinders, creeper paper manufacturing machine, lintec backing, etc.

10. Home Appliances: vacuum cleaner, laundry machine, icecream machine, sewing machine, kitchen equipments, etc.

 

FAQ

Q: Are you trading company or manufacturer ?
A: We are factory.

Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.

Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance ,balance before shippment.
If you have another question, pls feel free to contact us as below:

 

Contacts

We warmly welcome friends from domestic and abroad come to us for business negotiation and cooperation for mutual benefit. To supply customers excellent quality products with good price and punctual delivery time is our responsibility.

Any question or inquiry, pls contact us without hesitate, we assure any of your inquiry will get our prompt attention and reply!
 

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Toothed Portion Shape: Spur Gear
Material: C45
Surface Treatment: Blackening;Oxidation;Electrophoresis;Powder Coatin
Heat Treatment: Carbonitriding;Carburization;Nitridation; Vacuum
Samples:
US$ 0.1/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

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Customized Request

round gear rack

How does the design of the round gear rack affect its performance?

The design of the round gear rack plays a crucial role in determining its performance characteristics and capabilities. Here’s a detailed explanation of how different design aspects of the gear rack can affect its performance:

  • Tooth Profile: The tooth profile of the round gear rack, such as involute or cycloidal, influences its performance. The choice of tooth profile affects factors like load distribution, contact ratio, backlash, and efficiency. Different tooth profiles have varying strengths and weaknesses in terms of noise, efficiency, and smoothness of operation. The selection of an appropriate tooth profile is important to achieve the desired performance and optimize the gear rack’s efficiency.
  • Module and Pitch: The module and pitch of the round gear rack determine the size and spacing of the teeth. These parameters affect the gear rack’s performance in terms of load-bearing capacity, speed, and accuracy. A larger module and coarser pitch generally result in higher load capacity but lower precision, while a smaller module and finer pitch provide higher accuracy but may have lower load capacity. The selection of the module and pitch should align with the specific application requirements to achieve the desired balance between load capacity and precision.
  • Material Selection: The choice of material for the round gear rack impacts its performance, durability, and resistance to wear and fatigue. Common materials used for gear racks include steel, stainless steel, and synthetic materials like plastic or nylon. Each material has its own set of properties such as strength, hardness, and corrosion resistance. The material selection should consider factors such as the application’s load requirements, operating environment, and desired lifespan of the gear rack.
  • Geometry and Dimensions: The geometry and dimensions of the round gear rack affect its performance characteristics. Parameters such as the addendum, dedendum, and tooth height play a role in determining the gear rack’s load capacity, contact ratio, and backlash. The overall dimensions, such as the width and height, influence the gear rack’s compatibility with the mating gear or pinion and the available space within the machinery or equipment. Proper consideration of the gear rack’s geometry and dimensions is crucial for achieving optimal performance and compatibility.
  • Surface Finish and Hardness: The surface finish and hardness of the round gear rack can impact its performance in terms of friction, wear, and noise. A smooth and properly finished surface reduces friction and wear, improving the gear rack’s efficiency and longevity. Additionally, the hardness of the gear rack’s surface affects its resistance to wear and fatigue. Proper heat treatment or surface hardening techniques can enhance the gear rack’s durability and performance.
  • Accuracy and Tolerance: The design of the round gear rack influences its accuracy and tolerance levels. Precise manufacturing processes and tight tolerances ensure that the gear rack’s dimensions and tooth profiles meet the specified requirements. Higher accuracy and tighter tolerances result in better meshing with the mating gear or pinion, reducing backlash and improving the overall performance of the gear rack system.

By considering the tooth profile, module and pitch, material selection, geometry and dimensions, surface finish and hardness, and accuracy and tolerance, the design of the round gear rack can be optimized to achieve the desired performance characteristics. A well-designed gear rack ensures efficient power transmission, minimal noise and vibration, and reliable operation in various applications.

round gear rack

How do round gear racks contribute to efficient power transmission?

Round gear racks play a crucial role in enabling efficient power transmission in mechanical systems. Here’s a detailed explanation of how round gear racks contribute to efficient power transmission:

1. Force Distribution: Round gear racks distribute the transmitted power over a larger contact area compared to other types of power transmission mechanisms. The teeth of the gear rack engage with the mating gear or pinion, creating a line contact. This line contact allows for a larger surface area of contact between the gear teeth, resulting in improved force distribution and reduced stress concentration. By evenly distributing the transmitted force, round gear racks help minimize wear and prevent premature failure of the gear system components.

2. High Efficiency: Round gear racks offer high efficiency in power transmission. The teeth of the gear rack and the mating gear or pinion are designed to mesh with minimal backlash or clearance, resulting in efficient transfer of power. The precise tooth engagement reduces energy loss due to slippage or inefficient power transfer. Additionally, the use of high-quality materials and proper lubrication further enhances the efficiency of the gear rack system by reducing friction and minimizing energy losses.

3. Accurate and Repeatable Motion: Round gear racks provide accurate and repeatable motion, which is essential for efficient power transmission. The teeth on the gear rack are precisely spaced and designed to mesh with the mating gear or pinion, ensuring consistent and reliable motion transfer. This accuracy and repeatability contribute to the overall efficiency of the system by minimizing errors, misalignment, and vibrations that can lead to energy losses and reduced power transmission efficiency.

4. Load Handling Capability: Round gear racks are capable of handling high loads, making them suitable for power transmission in various applications. The design and material selection of the gear rack ensure it can withstand the forces and torque requirements of the system. By effectively distributing and transmitting the applied loads, round gear racks facilitate efficient power transmission without compromising the structural integrity of the gear system.

5. Versatility and Adaptability: Round gear racks offer versatility and adaptability in power transmission applications. They can be integrated into different types of gear systems, such as spur gears, helical gears, or bevel gears, depending on the specific requirements of the application. The ability to combine round gear racks with various mating gears or pinions allows for the customization of gear ratios, torque amplification or reduction, and the optimization of power transmission efficiency for different operating conditions.

Efficient power transmission is crucial in mechanical systems to minimize energy losses, maximize system performance, and ensure reliable operation. Round gear racks, with their force distribution characteristics, high efficiency, accurate motion, load handling capability, and versatility, contribute significantly to achieving efficient power transmission in a wide range of applications.

round gear rack

In which industries are round gear racks commonly used?

Round gear racks are utilized in various industries where machinery and equipment require rotary motion or motion along a curved path. Here’s a detailed explanation of the industries where round gear racks are commonly used:

  • Manufacturing and Automation: Round gear racks find extensive use in manufacturing and automation industries. They are employed in machinery such as CNC machining centers, milling machines, rotary transfer machines, and assembly lines. These industries rely on round gear racks for indexing mechanisms, rotary tables, turntables, and other applications that involve precise positioning, rotation, or curved motion of workpieces, tooling, or components.
  • Transportation and Logistics: The transportation and logistics industries often utilize round gear racks in conveyor systems. They are employed in curved conveyors that facilitate the movement of goods or materials along curved paths. These curved conveyors are commonly used in airports, distribution centers, and manufacturing facilities for efficient material handling and sorting operations.
  • Entertainment and Event Production: Round gear racks play a significant role in the entertainment and event production industry. They are utilized in turntables and rotating platforms used for stage sets, display booths, and special effects. Round gear racks enable smooth and controlled rotation of these platforms, enhancing the visual impact and functionality of the events.
  • Optics and Precision Instruments: Industries involved in optics and precision instruments rely on round gear racks for rotary positioning systems. These systems are used in applications such as telescopes, laser scanning devices, spectrometers, and measuring instruments. Round gear racks, along with high-precision bearings and motion control mechanisms, enable accurate angular positioning and scanning of components or instruments in these industries.
  • Robotics and Automation Systems: Round gear racks play a vital role in robotics and automation systems, providing rotary motion and curved path movement. They are utilized in robotic arms, articulated robots, and gantry systems, enabling precise and controlled motion in various industrial applications. Round gear racks contribute to the versatility and efficiency of these robotic and automation systems.
  • Scientific Research and Laboratories: In scientific research and laboratory settings, round gear racks are used in equipment such as centrifuges, sample positioning systems, and optical scanning devices. These applications require precise and controlled rotary motion or curved path movement, which is facilitated by round gear racks. They are integral components in various scientific instruments and experimental setups.

These are some of the industries where round gear racks are commonly used. Their ability to enable rotary motion or motion along a curved path makes them valuable components in manufacturing, transportation, entertainment, optics, robotics, scientific research, and other industries where machinery and equipment require such motion capabilities.

China Custom High Precision DIN8 Pinion Gear CNC and Round Gear Racks M0.5, M1, M2, M3, M4, M5, M6, M8 bevel spiral gearChina Custom High Precision DIN8 Pinion Gear CNC and Round Gear Racks M0.5, M1, M2, M3, M4, M5, M6, M8 bevel spiral gear
editor by CX 2023-09-15