China Best Sales CNC Gear Rack for Automatic Sliding Gate Operator with Great quality

Product Description

Product Description

 CNC Gear Rack for Automatic Sliding Gate

Steel Gear racks:

Our steel Gear Racks are exported in big quantity to Europe,America etc.Our gear racks produced

by CNC machines.Our steel gear racks,cnc gear racks,gear racks M1,racks and pinion 

steering gears are exported in big quantity to Europe,America,Australia,Brazil,etc.There are standard gear racks available and also special gear racks as per your drawings or sampls.Standards or special gear racks produced by CNC machines.
 

Note of steel gear racks

1. Material: Carbon steel, stainless steel, aluminium alloy, plastic, brass etc.

2. Module: M1, M1.5, M2, M3, M4, M5, M6, M7, M8 etc.

3. The pressure angle: 20°.

4. Surface treatment: Zinc-plated, Nickle-plated, Black-Oxide, Carburizing, Hardening and tempering,

   nitriding, high frequency treatment etc.

5. Production Machines: Gear shaper, hobbing machine, CNC lathe, milling machine, drilling machine,

    grinder etc.

6. Heat treatment carburizing and quenching.

7. Surface disposal: forced shot-peening.

 

Detailed Photos

Product Parameters

Packaging & Shipping

All the products can be packed in cartons,or,you can choose the pallet packing.

MADE IN CHINA can be pressed on wooden cases.Land,air,sea transportation are available.UPS,DHL,TNT,

FedEx and EMS are all supported.

 

Company Profile

ZheJiang Mighty Machinery Co., Ltd. specializes in manufacturing Mechanical Power Transmission Products.
We Mighty is the division/branch of SCMC Group, which is a wholly state-owned company, established in 1980.
About Mighty:
-3 manufacturing factories, we have 5 technical staff, our FTY have strong capacity for design and process design, and more than 70 workers and double shift eveyday.
-Large quality of various material purchase and stock in warhouse which ensure the low cost for the material and production in time.
-Strick quality control are apply in the whole prodution. we have incoming inspection,process inspection and final production inspection which can ensure the perfect of the goods quality.
-14 years of machining experience. Long time cooperate with the Global Buyer, make us easy to understand the csutomer and handle the export. MIGHTY’s products are mainly exported to Europe, America and the Middle East market. With the top-ranking management, professional technical support and abundant export experience, MIGHTY has established lasting and stable business partnership with many world famous companies and has got good reputation from CHINAMFG customers in international sales.

FAQ

1. MOQ

 A: Generally, 1 pc for standard parts; contact for nonstandard parts.

 

2. Delivery Time

 A: In stock: within 5 working days. Out of stock: depends on your order quantity.

 

3. How To Select

 A: part number or drawing, catalogue. If no, you can send us your sample, so we can make the drawing and sample accordingly.

4: What is the Warranty for your products?

 A:Normally our warranty is 1 year.

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Standard or Nonstandard: Standard
Feature: Corrosion-Resistant, Heat-Resistant, Acid-Resistant
Application: Conveyer Equipment, Packaging Machinery
Material: Steel, Carbon Steel, Stainless Steel, Aluminium
Core Components: Gear
Processing: Hobbing
Samples:
US$ 18.6/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

round gear rack

What safety considerations should be kept in mind when working with round gear racks?

When working with round gear racks, it is important to prioritize safety to prevent accidents and ensure the well-being of personnel. Here’s a detailed explanation of the safety considerations that should be kept in mind:

  • Proper Training: Individuals involved in working with round gear racks should receive proper training on their installation, operation, and maintenance. Training should cover topics such as safe handling procedures, proper use of tools and equipment, and understanding potential hazards associated with the gear rack system. Adequate training helps personnel develop the necessary knowledge and skills to work safely with round gear racks.
  • Protective Equipment: Personal protective equipment (PPE) should be worn when working with round gear racks, especially during installation, maintenance, or troubleshooting activities. PPE may include safety glasses, gloves, ear protection, and appropriate footwear. The specific PPE requirements should be determined based on the potential risks and hazards associated with the gear rack system and the working environment.
  • Lockout/Tagout Procedures: When performing maintenance or repairs on machinery or equipment incorporating round gear racks, proper lockout/tagout procedures should be followed. Lockout/tagout ensures that the equipment is safely shut down and isolated from its power source to prevent unexpected startup or movement. This helps protect personnel from accidental injury caused by the sudden engagement or rotation of the gear rack system.
  • Clearance and Guarding: Adequate clearance should be maintained around the gear rack system to prevent entanglement or contact with moving parts. Machinery or equipment incorporating round gear racks should be properly guarded to minimize the risk of accidental contact with the gear rack or other hazardous components. Guards can be physical barriers, interlocking mechanisms, or presence-sensing devices that prevent access to the gear rack system during operation.
  • Regular Inspection and Maintenance: Routine inspection and maintenance of the round gear rack system are essential for identifying any potential safety issues. Inspections should encompass checking for signs of wear, damage, or misalignment of the gear rack, as well as inspecting the supporting components like gears, pinions, and bearings. Any identified issues should be promptly addressed to ensure safe operation and prevent unexpected failures that could lead to accidents.
  • Load and Speed Limits: Adhering to the specified load and speed limits of the round gear rack system is crucial for safety. Exceeding the recommended load capacity or operating the system at excessive speeds can lead to overloading, premature wear, and potential failure of the gear rack. It is important to understand and respect the system’s limitations to maintain safe and reliable operation.
  • Risk Assessment and Hazard Mitigation: Conducting a thorough risk assessment of the gear rack system and the surrounding work environment is essential to identify potential hazards and implement appropriate hazard mitigation measures. This may involve implementing safety interlocks, emergency stop systems, or warning signs to prevent or mitigate risks associated with the gear rack system. Regular review and updates of the risk assessment should be performed as needed.

By considering these safety considerations, individuals working with round gear racks can minimize the risks associated with their operation and ensure a safe working environment.

round gear rack

Can round gear racks be integrated into robotic and automation equipment?

Yes, round gear racks can be effectively integrated into robotic and automation equipment to enable precise and reliable motion. Here’s a detailed explanation of how round gear racks can be integrated into robotic and automation equipment:

1. Precision Positioning: Robotic and automation equipment often require precise positioning capabilities. Round gear racks, when paired with a mating gear or pinion, can provide accurate and repeatable linear motion. This enables robots and automated systems to move precisely along a straight path, facilitating tasks such as pick-and-place operations, assembly processes, or material handling. The precise positioning capability of round gear racks contributes to the overall efficiency and accuracy of robotic and automation equipment.

2. Linear Actuation: Round gear racks are commonly used for linear actuation in robotic and automation applications. By combining a gear rack with a mating gear or pinion, rotary motion can be converted into linear motion. This is particularly useful for applications where linear movement is required, such as extending or retracting robotic arms, opening and closing grippers, or moving along a linear track. The integration of round gear racks enables precise and controlled linear actuation in robotic and automation systems.

3. Load Handling: Robotic and automation equipment often need to handle various loads during their operation. Round gear racks are designed to withstand high loads, making them suitable for transmitting power and supporting the weight of the system components. By integrating round gear racks into the mechanical structure of robots and automation equipment, reliable load handling capabilities can be achieved, ensuring the equipment operates efficiently and safely.

4. Customization and Flexibility: Round gear racks offer flexibility and customization options, allowing them to be tailored to the specific requirements of robotic and automation equipment. Gear racks can be manufactured in different lengths and widths to accommodate the desired range of motion and load capacity. The gear ratios can be adjusted by selecting appropriate mating gears or pinions, allowing for customization of speed and torque requirements. This flexibility in design and customization makes round gear racks a versatile component for integrating into robotic and automation equipment.

5. Reliability and Durability: Round gear racks are known for their durability and reliable performance. They are designed to withstand demanding operating conditions, including high-speed movements, repetitive cycles, and heavy loads. By integrating round gear racks into robotic and automation equipment, the system can benefit from the gear racks’ robust construction and long-term reliability, ensuring smooth and consistent operation over extended periods.

Round gear racks offer several advantages that make them well-suited for integration into robotic and automation equipment. Their precise positioning, linear actuation capabilities, load handling capacity, customization options, and durability contribute to the overall performance and efficiency of robotic and automation systems.

round gear rack

Can you explain the typical applications of round gear racks in machinery?

Round gear racks find various applications in machinery where rotary motion or motion along a curved path is required. Here’s a detailed explanation of their typical applications:

  • Indexing Mechanisms: Round gear racks are commonly used in indexing mechanisms where precise and controlled rotational positioning is essential. The gear rack engages with a mating gear or pinion, allowing for accurate indexing of the mechanism. This application is often seen in rotary indexing tables, where the round gear rack enables precise positioning of workpieces for machining, assembly, or inspection operations.
  • Rotary Tables: Round gear racks are integral components of rotary tables, which are utilized in machining, manufacturing, and automation systems. The gear rack enables the rotary motion of the table, allowing for the positioning of workpieces, tooling, or fixtures at various angles or orientations. This application is commonly found in milling machines, CNC machining centers, and rotary transfer machines.
  • Turntables: Turntables, also known as rotating platforms, rely on round gear racks to facilitate their rotational motion. These mechanisms are used in a wide range of applications, including product assembly lines, material handling systems, and entertainment industry equipment. Round gear racks enable smooth and controlled rotation of the turntable, supporting efficient and precise operations.
  • Curved Conveyors: Round gear racks are employed in curved conveyor systems where the movement of goods or materials needs to follow a curved path. The gear rack, along with the mating gears or pinions, enables the curved motion of the conveyor belt or other conveying elements. This application is commonly seen in industries such as automotive, packaging, and logistics, where efficient material handling along curved trajectories is required.
  • Rotary Positioning Systems: Round gear racks play a crucial role in rotary positioning systems used in various fields, including optics, robotics, and scientific research. These systems allow for precise angular positioning and scanning of components or instruments. The gear rack, combined with high-precision bearings and motion control mechanisms, enables accurate and repeatable rotary motion in these applications.
  • Curved Rail Systems: Round gear racks are utilized in curved rail systems where linear motion needs to follow a curved path. These systems are commonly found in industrial automation, material handling, and transportation applications. The gear rack, along with other components such as rollers or carriages, facilitates smooth and controlled linear motion along the curved rail, enabling efficient and precise movement.

These are some of the typical applications of round gear racks in machinery. Their ability to transmit rotary motion or enable motion along a curved path makes them suitable for indexing mechanisms, rotary tables, turntables, curved conveyors, rotary positioning systems, and curved rail systems. Round gear racks contribute to the functionality, accuracy, and efficiency of these machinery applications.

China Best Sales CNC Gear Rack for Automatic Sliding Gate Operator with Great qualityChina Best Sales CNC Gear Rack for Automatic Sliding Gate Operator with Great quality
editor by CX 2024-04-09